High-Accuracy Lathe Machining
High-Accuracy Lathe Machining Services
Introduction
Alpha-Mold specializes in high-accuracy lathe machining services for industries requiring tight-tolerance components. Our advanced CNC lathes and rigorous quality control deliver precision parts that meet the most demanding specifications.
What is High-Accuracy Lathe Machining?
High-accuracy lathe machining refers to precision turning processes capable of achieving:
✔ Tight tolerances (as precise as ±0.005mm)
✔ Exceptional surface finishes (Ra 0.4μm achievable)
✔ Complex geometries with micron-level precision
✔ Consistent repeatability for production runs
Key Applications Include:
Medical device components
Aerospace fittings and bushings
Optical instrument parts
Precision hydraulic elements
Automotive fuel system components
Alpha-Mold's High-Accuracy Machining Capabilities
1. Advanced Equipment
Swiss-type CNC lathes for micro-machining
Multi-axis turning centers (up to 7-axis)
Ultra-precision lathes with sub-micron resolution
In-process gauging systems for real-time verification
2. Material Expertise
We machine a wide range of materials to high-accuracy standards:
Metals: Stainless steel, titanium, aluminum alloys
Plastics: PEEK, Ultem, Vespel
Exotic alloys: Inconel, Monel, tungsten
3. Quality Assurance
ISO 9001:2015 certified processes
In-house CMM inspection (0.5μm accuracy)
Surface roughness measurement
Material certification with full traceability
Technical Specifications
| Capability | Specification |
|---|---|
| Maximum Diameter | 250mm |
| Maximum Length | 500mm |
| Standard Tolerance | ±0.005mm |
| Best Achievable Tolerance | ±0.002mm |
| Surface Finish | Ra 0.4-1.6μm |
| Roundness Accuracy | 0.001mm |
Industries We Serve
Our high-accuracy machining services support:
Medical and surgical device manufacturers
Aerospace and defense contractors
Semiconductor equipment producers
Optical and photonics companies
Automotive performance applications
Why Choose Alpha-Mold?
✅ Specialized in precision machining since 2008
✅ Class 100 clean room available
✅ Quick-turn prototyping (5-7 days)
✅ Competitive pricing for precision work
✅ Complete confidentiality for proprietary designs
Quality Control Process
First-article inspection using CMM
In-process verification with automated probes
Final quality audit against all specifications
Comprehensive documentation including:
Dimensional reports
Material certifications
Surface finish verification
For mission-critical components requiring high-accuracy lathe machining, Alpha-Mold delivers precision-engineered solutions with rigorous quality control. Our expertise in micron-level tolerances makes us the ideal partner for your most challenging projects.
Contact our engineering team today to discuss your precision machining needs.
